Application Note: Modernizing Hydrostatic Testing with the Additel 260Ex

This application note elucidates the process and rationale behind hydrostatic testing, introducing the innovative Additel 260Ex as a digital solution to enhance testing efficiency and accuracy.

Hydrostatic Testing Overview

Hydrostatic Testing, also referred to as stack testing or hydro testing, is a vital method used to pressure test various containment vessels across multiple industries. From pipelines to fire suppression systems, this testing ensures the integrity of vessels and detects potential leaks within the system.

Traditional Testing Challenges

Traditional hydrostatic testing involves antiquated equipment such as chart recorders for pressure and temperature monitoring. These chart recorders, originating from the mid-1800s, are prone to various errors and inefficiencies, including ink depletion, paper damage, and time-consuming manual processes. Moreover, traditional methods lack real-time data accessibility and require substantial manual effort for operation and maintenance.

Equipment Needed

• Chart recorders for pressure and temperature
• Deadweight Testers
• Pressure Relief Valve
• A pressure gauge showing the pressure inside of the piping

Application Note

Introducing the Additel 260Ex:

The Additel 260Ex disrupts traditional testing norms by offering a digital alternative equipped with advanced features. Digital pressure sensors, resistance temperature detectors (RTDs), and intuitive touchscreen interface streamline testing procedures while ensuring precision and reliability.

Key Features of the Additel 260Ex

• Digital pressure sensors replace analog gauges, providing precise pressure readings.
• RTDs accurately measure pipe surface and ambient temperatures, eliminating the need for manual temperature logging.
• Internal storage for up to 10,000,000 data points ensures comprehensive test result storage.
• Compatibility with the Additel Link app allows real-time monitoring of test results via mobile devices.
• IP67 waterproof rating ensures durability in various environmental conditions.
• Intrinsically safe certifications (ATEX, IECEX, CSA, UKCA) make it suitable for use in hazardous environments such as oil and gas platforms, refineries, and chemical plants.

Benefits of the Additel 260Ex

• Streamlined testing process with digital data logging and real-time monitoring capabilities.
• Reduced equipment weight and maintenance requirements compared to traditional methods.
• Enhanced accuracy and reliability of test results, minimizing the risk of test failures.
• Cost-effective solution with lower calibration costs and improved data accessibility.

Conclusion

In the realm of industrial testing, the ADT260Ex emerges as a game-changer, revolutionizing hydrostatic testing with its digital prowess. This white paper delves into the significance of hydrostatic testing, the challenges posed by traditional methods, and how the Additel 260Ex addresses these challenges while optimizing testing processes. Embrace digital transformation in hydrostatic testing with the ADT260Ex, setting new standards for efficiency, accuracy, and reliability. Stay ahead of the curve in industrial testing and optimize your testing processes with this innovative solution.

For further inquiries and to learn more about the hydrostatic testing, contact us at: sales@avtekconsulting.com